Graphite as Material for Production of Crucibles Using Clay Slip Casting Method (A Case study of Sama Borkno Graphite in Warji Local Government Area of Bauchi state)
DOI:
https://doi.org/10.47604/ajps.1754Keywords:
Graphite, Clay, Crucible, Kaolin, Silica, LimeAbstract
Purpose: This research work investigated the use of graphite as material for production of crucibles by using clay slip casting method.
Methodology: The graphite used was sourced from a graphite deposit located at Sama Borkno in Warji Local Government Area of Bauchi state. Clay, kaolin, fireclay silica, lime were used to bind the materials together and to make the slip more plastics and to strengthen the crucible. The investigation covered the assessment of chemical compositions of the graphite sample obtained, processing of the graphite obtained into crucible, determination of physical properties of crucible such as shrinkage, porosity, refractoriness, shock resistance and heat conductivity by ASTM standard methods.
Findings: The result of the chemical analysis for the graphite sample showed that the beneficiated graphite has enough percentage of carbon content suitable for crucible production. The shrinkage tests conducted on the samples showed percentage shrinkage of the sample ranges from 2-17 %. The results of the thermal shock tests showed that all the samples can withstand sudden change in temperature when exposed to different temperatures. The refractoriness test for the sample showed that all the samples can withstand temperatures above 12000C. Conductivity test showed good heat conductance of the samples. After the tests, it was found that sample "B" possess all the requirements required for graphite crucible production. The Crucible was produced by slip casting forming method of ceramic bodies. The crucible produced was tested by melting a brass.
Unique Contribution to Theory, Practice and Policy: The study recommends that government should encourage the full time mining of indigenous graphite by providing a conducive atmosphere and assistance to miners. Some additives such as grog should also be added to the samples mixtures so as to improve the properties.
Downloads
References
Abubakar, I., Yauri, U. B., Faruq, U. Z., Noma, S. S. & Sharif, N. (2014). Characterization of Dabagi clay deposit for its creamics potential. African Journal of Environmental Science and Technology, 8(8), 455-459.
Adewale A. (2009).Studies on the Production of Earthenware Glazes from Eucalyptus Ash and Cullet. Unpublished Master's thesis, ATBU, Bauchi.
Aigbodion, V. S., Asuke, F., Neife, S. I., Edokpia, R. O. & Omah, A. D. (2014). Production of Alumino-Silicate Clay-Bonded Bagasse Ash Composite Crucible by slip Casting. Journal of Material and Environmental Science, 5(5), 1658-1666.
Aiyedun, P. O., Olokode, O. S., Fakolujo, S. O. & Anyanwu, B. U. (2012). An evaluation of strength characteristics of Osiele Clay. The Pacific Journal of Science and Technology, 13(1), 78-82.
Bojko, O. & Kabała, C. (2016). Loss-on-ignition as an estimate of total organic carbon in the mountain soils. Polish Journal of Soil Science, 47(2), 71.
Bolanle, O.S. (2011), Utilization of Local Refractory Materials for the Production of Kiln Furniture. Unpublished master's thesis, ATBU, Bauchi, Nigeria
Jock, A. A., Ayeni, F. A., Ahmed, A. S. & Sullayman, U. A. (2013). Evaluation of the refractory properties of Nigerian Ozanagogo clay deposit. Journal of Minerals and Materials Characterization and Engineering, 1(06), 321.
Muhammed, M., El - Nafaty, U.A. & Bugaje, L.M. (2014). Characterization of Graphite from Sam - Barkono Area of Bauchi State Nigeria. International Journal of Recent Development in Engineering and Technology 3(2): 157.
Nwobi, B. E. (2006). Beneficiation of Bauchi graphite for crucible production. Unpublished Masters Thesis, ABU, Zaria, Nigeria.
Obikwelu, D.O.N. (2002). Introduction to Science and Engineering of Refractories. AMDI-NEIL Publishing Company, Warri.
Osarenmwinda, J. O. (2015). Fabrication and performance evaluation of oil-fired crucible furnace using locally sourced materials. IJERA 5(3): 29-33.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 Bello, T.F, Wuritka. E.G., Tokan, A., Musa, S. , Dung Z.E
This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution (CC-BY) 4.0 License that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.